SCADA in The Age of IoT (Internet of Things)

SCADA (Supervisory Control and Data Acquisition) is a monitoring, control and data acquisition system used in various industries such as energy, water and wastewater management, oil and gas, transportation and manufacturing. It enables the monitoring and control of technical processes. Here you can learn in simple terms what SCADA is, what tasks it performs and how the Internet of Things (IoT) influences the use of SCADA systems.

SCADA explained briefly and simply:

Monitoring processes: SCADA systems enable continuous monitoring and observation of industrial processes in real time. This helps to increase efficiency, minimize downtime and optimize production.
Control of processes: Using SCADA, engineers, and operators can manage and control process control systems from a central console. This allows them to respond to changes in process conditions and make adjustments as needed.
Data acquisition: SCADA collects critical process data such as pressure, temperature, flow rate, voltage and more. This information is then analyzed to identify trends, evaluate performance and make improvements as needed.

Definition: SCADA

SCADA is an abbreviation for Supervisory Control and Data Acquisition. It is a computer system for collecting and analyzing real-time data. SCADA systems monitor, collect, process, and interact directly with data from industrial processes, locally or at remote sites. From power generation to environmental protection to manufacturing, SCADA systems find application in many industries.

SCADA systems consist of a number of standard hardware and software components that work together. These components include sensors and control relays, networks, human-machine interfaces (HMI), controllers and communications equipment. Sensors collect data from the process environment, while controllers interpret that data and make decisions about what actions to take based on the collected data.

With the development of the Internet of Things (IoT), SCADA technology has evolved and is now capable of managing and controlling a wide range of devices and applications. With the help of IoT, SCADA can now collect data from devices that are not in proximity to the system. This opens up new opportunities for automation and increased efficiency in various industries.

SCADA systems offer several advantages in managing and controlling industrial processes. Some of these advantages are:

Efficiency: SCADA systems collect and analyze data in real time, enabling immediate identification and resolution of problems. This improves efficiency and productivity.
Cost reduction: By automating processes and reducing manual intervention, companies can significantly reduce their operating costs.
Improved data accuracy: SCADA systems minimize the impact of human error and increase the accuracy of data, resulting in more informed and reliable decisions.

Impact of the IoT on SCADA

Due to its enormous influence, the IoT also affects technical processes supported by SCADA. To understand the impact, it is first important to understand what the Internet of Things (IoT) actually means. The IoT is a network of physical objects – “things” – equipped with sensors, software and other technologies. They collect and share data from their environment. These devices range from everyday objects like refrigerators and thermostats to industrial machines. They are connected via the Internet to share data. This can automate actions and make processes more efficient. The IoT has fundamentally changed the way we live and work and offers opportunities for improvement and automation in various industries.

Task sharing of SCADA and IoT

Both SCADA and IoT work hand in hand and have a significant impact on each other. SCADA systems leverage the power of IoT to monitor and control a wider range of devices and applications. With IoT sensors and devices, SCADA systems can collect and analyze data in real time, leading to improved process controls and efficiencies. Conversely, IoT systems benefit from the robust infrastructure and proven reliability of SCADA systems. The combination of SCADA and IoT enables the benefits of both technologies to be leveraged, creating an environment optimized for both process automation and data analytics. This leads to improved decision-making and increased operational efficiency.

Although SCADA systems are essential for real-time control and safety of industrial systems, they are not ideal for full integration with the Internet or IoT. This is mainly due to the strict real-time requirements and reliability demands of such systems. SCADA systems are designed to control and monitor critical processes in real time, and any delay or interruption in data communication can have serious consequences. Integration with the IoT poses risks in terms of security and reliability of data transmission. Therefore, when introducing IoT solutions into a SCADA system, appropriate precautions must be taken to ensure the integrity and reliability of SCADA control and monitoring functions.

Example: Combination of SCADA and IoT

A concrete example of SCADA and IoT working together can be seen in modern waterworks. Here, IoT sensors and devices are installed throughout the system and continuously provide data on water flow, pressure, temperature, and quality. This data is transmitted in real time to the SCADA system, which analyzes the information and sends appropriate control commands to pumps, valves, and filters. In this way, an efficient and safe water supply is ensured. In the event of a malfunction, the SCADA system intervenes immediately and initiates necessary corrective actions, while the IoT devices continue to provide data to monitor the process and evaluate the efficiency of the actions taken. Despite the high level of connectivity, security is of paramount importance, so stringent cybersecurity measures are implemented to ensure data integrity and system reliability.

Conclusion: There are synergies between SCADA and IoT

SCADA systems are not intended to be replaced by IoT systems, but can serve as a valuable source of data for IoT systems, some of which are located in the cloud. SCADA systems collect and provide critical data in real time that can be further processed and analyzed in an IoT system to identify valuable insights and opportunities for improvement. The interaction between SCADA and IoT is synergistic. While SCADA systems provide real-time control and monitoring of industrial operations, IoT systems can use this data to identify patterns, make predictions and optimize decisions. This can further increase efficiency and productivity. However, it is important to consider the challenges and risks that such integration can bring, especially in terms of data security and systemic reliability.

In our blog, you can find more interesting articles on software, low-code and the IoT.